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Enamelled flat wire, also known as rectangular enamelled wire, is a type of electrical conductor with a rectangular cross - section, coated with an insulating enamel layer. It is widely used in various electrical and electronic applications due to its unique characteristics. Here are the main features of enamelled flat wire:
1. Mechanical Strength and Flexibility
Robust Structure: The wire maintains structural integrity during winding and handling, even in complex coil configurations.
Bendability: It can be bent or shaped without cracking the enamel coating, adapting to various winding patterns in compact devices. 5. Space - Saving and Compact Design
Reduced Volume: The flat shape helps reduce the overall size and weight of electrical components, which is crucial for miniaturized electronics and high - density applications.
Improved Heat Dissipation: The larger surface area of the flat wire facilitates better heat dissipation, enhancing the thermal management of devices.
2. Versatility in Applications
Widely Used in Motors: Ideal for stator and rotor windings in electric motors, where space efficiency and high power output are essential.
Transformers and Inductors: Suitable for high - frequency transformers and inductors, minimizing core losses and improving energy efficiency.
Consumer Electronics: Used in compact devices like laptops, smartphones, and home appliances to save space and reduce weight.
3. Customization Options
Variable Dimensions: Available in various aspect ratios (width to thickness) to meet specific design requirements.
Coating Thickness: The enamel layer can be adjusted for different voltage ratings and insulation needs.
4. Environmental and Safety Features
Lead - Free and RoHS Compliant: Many enamelled flat wires comply with environmental standards, reducing harmful substance emissions.
Flame Retardancy: Some coatings offer flame - retardant properties, enhancing safety in critical applications.